تكاليف إعادة العمل والتصحيح (Cost of Poor Quality - COPQ)
Definition
Manufacturing defects detected post-production require rework, material replacement, and labor. Late detection (at pre-shipment vs. during production) multiplies costs. Pro QC identifies 'High Cost of Poor Quality' (COPQ) and 'exponential increase in defective products' as primary risks when in-process inspection is absent.
Key Findings
- Financial Impact: 5-15% of production revenue; typical machinery orders: AED 50,000-500,000 per unit → AED 2,500-75,000 COPQ per order
- Frequency: Per production batch; UAE manufacturers typically run 2-4 batches/month
- Root Cause: Lack of systematic in-process monitoring; defects propagate through assembly stages undetected
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Industrial Machinery Manufacturing.
Affected Stakeholders
Production Manager, Quality Assurance Lead, Supply Chain Director
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
خسارة الإنتاجية والاختناقات (Capacity Loss & Production Bottlenecks)
غرامات عدم الامتثال وانتهاكات معايير الجودة (Quality Non-Compliance Penalties & Fines)
ميزانية الخسائر والإهمال السنوية
تأخير الدفعات بسبب التوقيع المتأخر
فقدان الإنتاجية من البحث عن الأصول
تكاليف الامتثال اليدوي للتتبع
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