Cost Overrun from Rework
Definition
Configuration management failures in industrial projects lead to excessive rework from unapproved changes and poor baseline documentation, driving up engineering and production costs.[1][2]
Key Findings
- Financial Impact: AUD 2,000-10,000 per configuration discrepancy (rework hours and rush orders)
- Frequency: Ongoing in iterative design and modification phases
- Root Cause: Lack of automated CM databases and performance indicators for early detection
Why This Matters
The Pitch: Australian manufacturing firms lose AUD 10,000+ annually per production line on CM-induced rework. Automated configuration tracking prevents baseline drifts and cuts costs.
Affected Stakeholders
Configuration Managers, Systems Engineers, Quality Assurance
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Capacity Loss from Configuration Errors
Quality Failures from Baseline Drift
Rush Order Cost Overruns
Procurement Compliance Fines
Manual Procurement Bottlenecks
Supplier Selection Errors
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