🇦🇺Australia

SCADA Manual Monitoring Overtime Costs

1 verified sources

Definition

SCADA systems generate alerts requiring manual review, prone to oversight of small leaks, forcing extended shifts and higher labor costs.

Key Findings

  • Financial Impact: 20-40 hours/month per operator in overtime at AUD 100/hour (AUD 24K-48K/year per site)
  • Frequency: Daily during anomaly events
  • Root Cause: Human error in real-time SCADA data interpretation without automated leak pattern recognition

Why This Matters

The Pitch: Pipeline firms in Australia incur AUD 100K+ yearly in overtime for SCADA leak checks. Automation of anomaly detection via AI/ML cuts monitoring costs by 50%.

Affected Stakeholders

SCADA Operators, Control Room Staff

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Financial Impact

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Non-Compliance Fines for Delayed Leak Detection

AUD 100K-500K per violation (e.g., delayed reporting); minimum statutory fines under pipeline safety regs

Pipeline Capacity Loss from Undetected Leaks

AUD 1-5M+ annually in lost product for mid-size pipelines (industry benchmark for non-revenue loss); 5-10% capacity reduction from undetected leaks

Kapazitäts- und Ertragsverlust durch konservative Betriebsgrenzen bei unklarer Korrosionslage

Quantified: typischerweise 2–5 % entgangener Transporterlöse; bei einer Pipeline mit AUD 50–60 Mio. Jahresumsatz entspricht dies etwa AUD 1–3 Mio. Umsatzverlust p.a. durch konservative Druck- und Durchsatzbegrenzung

Fehlentscheidungen bei Lebensdauerverlängerung und Investitionen durch unzureichende Korrosionsdaten

Quantified: ca. 20–40 % überhöhte Investitionssummen bei CP-Retrofits und Lebensdauerverlängerungsprojekten; für typische Projekte im Umfang von AUD 5–10 Mio. entspricht dies AUD 1–4 Mio. Fehlallokation pro Projekt

Custody Transfer Mismeasurement Losses

AUD millions per year per company from 0.1-0.5% measurement error on large volumes[1][3]

Idle Pipeline Capacity from Metering Disputes

AUD 50,000-200,000 per day in lost capacity from transfer halts[3]

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