🇦🇺Australia

Rework from Inaccurate EBOM Specs

2 verified sources

Definition

Discrepancies between EBOM design intent and MBOM production reality lead to defective robot assemblies requiring rework.

Key Findings

  • Financial Impact: AUD 10,000-50,000 per major robot project in rework labor and scrap (20-40 hours/assembly at AUD 150/hr)
  • Frequency: Per production batch
  • Root Cause: No automated validation between EBOM and MBOM transformations

Why This Matters

The Pitch: Robot makers in Australia 🇦🇺 lose AUD 30,000+ per project on rework due to BOM errors. Automated BOM validation prevents quality failures.

Affected Stakeholders

Manufacturing Technicians, Quality Engineers, Service Teams

Deep Analysis (Premium)

Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

BOM Errors Causing Material Waste

AUD 20,000-100,000/year in excess inventory and rush orders (industry typical 2-5% of material costs)

Cost Estimation Errors from Faulty EBOM

2-5% revenue loss (AUD 50,000-200,000/year for mid-size firm) from bad pricing or lost deals

Production Delays from BOM Bottlenecks

AUD 5,000-15,000/day in idle equipment (40 hours/week at AUD 300k annual machine cost)

Cost of Poor Quality

AUD 20,000-100,000/year in reduced scrap costs via automation (industry benchmarks for manufacturing defects)

Capacity Loss

AUD 50,000-200,000/year in lost throughput (labour and equipment idle time)

Cost Overrun

AUD 40 hours/month overtime at AUD 50/hr = AUD 24,000/year

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