🇦🇺Australia

Testing Rework Costs

2 verified sources

Definition

Structured testing processes demand extensive preparation, execution, and monitoring, inflating costs when issues escalate late.

Key Findings

  • Financial Impact: AUD 40 hours/month per test team (AUD 4,000 at AUD 100/hr); 20-30% project overrun
  • Frequency: Ongoing per development cycle
  • Root Cause: Manual test environments and lack of automation for repetitive validation

Why This Matters

The Pitch: Robot firms in Australia 🇦🇺 lose AUD 40 hours/month per project on manual testing rework. Automation cuts this by 70%.

Affected Stakeholders

Integration Testers, Project Managers, Automation Engineers

Deep Analysis (Premium)

Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Cost of Poor Quality

AUD 20,000-100,000 per incident in rework, refunds, and penalties (2-5% of project cost overrun)

Work Health & Safety Non-Compliance

AUD 300,000+ Category 2 fine per breach; AUD 10,000-50,000 inspection rework

Cost of Poor Quality

AUD 20,000-100,000/year in reduced scrap costs via automation (industry benchmarks for manufacturing defects)

Capacity Loss

AUD 50,000-200,000/year in lost throughput (labour and equipment idle time)

Cost Overrun

AUD 40 hours/month overtime at AUD 50/hr = AUD 24,000/year

Compliance & Penalties

AUD 222,000 max fine per ACCC breach + AUD 50,000 audit costs

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