Commissioning Overtime Costs
Definition
Site commissioning involves scheduled engineer visits, toolbox meetings, work permits, and monitoring safety, leading to prolonged on-site presence and overtime costs without virtual testing.
Key Findings
- Financial Impact: AUD 10,000-20,000 per project in overtime and rush engineer support (based on 40-80 hours at AUD 250/hour)
- Frequency: Per project handover
- Root Cause: Lack of virtual commissioning simulations causing extended physical testing phases
Why This Matters
The Pitch: Robotics engineering players in Australia 🇦🇺 waste 40+ hours per project on manual commissioning support. Automation of virtual commissioning eliminates this risk.
Affected Stakeholders
Site engineers, Commissioning managers, Operations personnel
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Rework from Commissioning Failures
Downtime During Commissioning
BOM Inaccuracy Costs
Production Capacity Loss
Engineering Change Order Overruns
Rework from Revision Control Failures
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