Rework from Integration Failures
Definition
Testing phases include rigorous factory acceptance and commissioning; errors found late lead to redesigns, as seen in turnkey robotics projects requiring proof-of-concept iterations.
Key Findings
- Financial Impact: AUD 20,000-50,000 per project in rework and prototype waste (2-5% of project cost)
- Frequency: Per integration project
- Root Cause: Incomplete virtual testing leading to real-world failures
Why This Matters
The Pitch: Robotics firms in Australia 🇦🇺 incur AUD 20,000-50,000 per project in rework costs from integration testing flaws. Automation of virtual testing eliminates this risk.
Affected Stakeholders
Test Engineers, Manufacturing Teams, Commissioning Staff
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Integration Testing Overtime Costs
Idle Equipment During Testing
BOM Inaccuracy Costs
Production Capacity Loss
Engineering Change Order Overruns
Rework from Revision Control Failures
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