🇦🇺Australia

Production Capacity Loss from Rework

2 verified sources

Definition

Quality failures in soldering halt production lines, causing idle SMT equipment and delayed shipments to meet grid compliance deadlines.

Key Findings

  • Financial Impact: 10-20% capacity loss; AUD 50-200 hours/month idle time per line (at AUD 100/hour)
  • Frequency: Ongoing per shift with manual QC
  • Root Cause: Delayed defect detection in soldering process

Why This Matters

The Pitch: Australian smart meter assemblers lose 10-20% capacity (AUD 100,000+ monthly) to manual rework. Real-time quality control automation recovers this throughput.

Affected Stakeholders

Operations Manager, Line Supervisor, Supply Chain Director

Deep Analysis (Premium)

Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Cost of Poor Quality in SMT Soldering

AUD 20,000-100,000 per production batch in rework (2-5% of manufacturing costs for non-compliant meters)

NER Metering Compliance Fines

AUD 10,000+ per audit failure; up to AUD 500,000 for systemic non-compliance

BOM Management Errors

AUD 20,000-100,000 per year in rework and excess inventory (industry typical for manufacturing errors)

Component Quality Failures

AUD 10,000-50,000 annually in rework and warranty claims (typical for poor quality costs in manufacturing)

Metering Compliance Breaches

AUD 50,000-200,000 per failed approval (lost revenue + re-certification costs)

NITP-14 Verification Compliance Failures

AUD 20,000-100,000 per failed batch re-verification (lab fees, delays); 40-80 hours per batch documentation[1]

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