🇩🇪Germany
Überstunden und Rüstzeiten Überschreitungen
2 verified sources
Definition
Excessive setup times and overtime result from poor visibility into shop floor status, common in manual work order systems.
Key Findings
- Financial Impact: 15-25% excess labor costs, 40+ hours/month unplanned overtime
- Frequency: Per work order changeover
- Root Cause: No real-time tracking of setup vs production time
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Industrial Machinery Manufacturing.
Affected Stakeholders
Shift Supervisors, Operators, Planners
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Fehlentscheidungen durch verzögerte Shop-Floor-Daten
10-20% productivity loss from suboptimal decisions, €150,000+ annual impact
Kapazitätsverluste durch Leerlauf und Engpässe
20-30% lost machine utilization, equating to €100,000+ annually per production line
Kosten der schlechten Qualität durch Ausschuss
5-10% scrap rates, €50,000+ annual waste per production cell
Produktionskostensteigerung durch Transport und Wartezeiten
€5.000-20.000/Jahr Transportkostenersparnis durch Tracking (aus Kunden-Testimonial)
Qualitätsverluste durch Asset-Mix-ups
2-5% Produktionsausfall durch Rework (€50.000+/Jahr bei Mittelständlern)
Kapazitätsverluste durch manuelle Konfigurationsengpässe
15-25% capacity loss; 20-40 hours/week idle time per line; €30,000/month per plant
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