Kosten der schlechten Qualität (COPQ)
Definition
In packaging manufacturing, inadequate quality inspection results in defects passing to outgoing QC, causing customer returns, compliance failures from mislabeling, and rework costs. Third-party services highlight COPQ reduction as key benefit.
Key Findings
- Financial Impact: €50,000-€200,000 annually per facility (COPQ from rework, returns, compliance re-work); 2-5% production waste from defects
- Frequency: Per production run or monthly
- Root Cause: Manual delays in defect tracking, untrained staff errors, poor rework control
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Packaging and Containers Manufacturing.
Affected Stakeholders
Quality Managers, Production Supervisors, Supply Chain Directors
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Evidence Sources:
Related Business Risks
Abfall und Nacharbeitskosten
Kapazitätsverluste durch Qualitätsengpässe
Leerlauf durch falsche Artwork-Versionen
Changeover-Zeit und Ausfallzeiten
Kosten durch Farbabweichungen und Nacharbeiten
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