Produktionsausfälle durch Serialisierungs-Bottlenecks
Definition
Serialization at unit level with GS1 DataMatrix and multi-level aggregation creates bottlenecks in high-volume production, reducing uptime and causing lost capacity.
Key Findings
- Financial Impact: 5-15% OEE loss = €50,000 - €200,000/year per packaging line (industry standard for non-automated serialization)
- Frequency: Daily during peak production
- Root Cause: High-speed line integration friction with Track & Trace repository; manual de-/re-aggregation
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Tobacco Manufacturing.
Affected Stakeholders
Produktionsleiter, Fertigungstechniker, Supply Chain Manager
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Bußgelder bei Track & Trace Verstoß (TPD)
Verluste durch illegale Tabakhandel (Illicit Trade)
Überstunden und Produktivitätsverluste in der Qualitätsprüfung
Kapazitätsverluste durch manuelle Testverzögerungen
Abfall und Ineffizienz bei Zigarettenfertigungsmaschinen
Maschinenstillstände durch ineffiziente Abfallüberwachung
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