Inaccurate Inventory Data leading to Overstock/Stockout Decisions
Definition
Search results emphasize that asset tracking provides 'real-time visibility' enabling 'equipment allocation' and 'asset utilization optimization.' Manual serial number systems rely on periodic audits (monthly or quarterly), leaving 3–12 week gaps in decision-making data. Wholesale managers compensate by over-ordering (safety stock increases 20–30%), tying up ₹5–₹15 crore in excess inventory for a ₹50 crore distributor. Conversely, stockouts trigger emergency freight (₹1–₹5 lakh per incident) and lost customer orders.
Key Findings
- Financial Impact: Excess inventory carrying cost: 15–25% p.a. (rent, insurance, obsolescence). For ₹5 crore excess stock: ₹75,00,000–₹1,25,00,000 annual drag. Lost sales due to stockouts: 5–10% of quarterly revenue (₹1,00,00,000–₹2,00,00,000 per year for ₹10 crore distributor). Obsolescence write-offs: 2–5% of inventory value (₹50,00,000–₹2,50,00,000 per year).
- Frequency: Quarterly procurement cycles; continuous stockout incidents (2–5 per week).
- Root Cause: Lag between physical asset movement and system record updates. No real-time demand-supply visibility for procurement decision-making.
Why This Matters
The Pitch: Indian wholesale computer distributors lose ₹50,00,000–₹3,00,00,000 annually due to inventory inaccuracies from manual serial tracking, causing 5–15% excess stock or 10–20% stockout incidents. Real-time asset tracking enables data-driven procurement, reducing dead stock by 30–40%.
Affected Stakeholders
Procurement Managers, Inventory Planners, Supply Chain Directors, Finance/CFO
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Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Asset Shrinkage और Unauthorized Movement से Financial Loss
GST Audit Failure - Unmatched Asset Invoices और ITC Forfeiture
Delayed Goods Verification और Slow Invoice-to-Payment Cycle
Manual Asset Registration और Maintenance Verification का Operational Overhead
ई-वेस्ट रिटर्न फाइलिंग देरी
ई-वेस्ट EPR गैर-अनुपालन पर जुर्माना
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