Excessive Solids Carryover and Wort Loss in Lauter Tun Run-Off
Definition
Manual monitoring of lauter tun run-off clarity leads to suboptimal switching to forward flow, causing excessive solids concentrations in wort transferred to the brew kettle. This results in higher downstream processing costs, reduced operational efficiency, and flavor/clarity instability. Automated turbidity monitoring is required to react to husk bed upsets and achieve desired clarity levels.
Key Findings
- Financial Impact: $50,000+ per year (estimated from yield losses in multi-brew operations)
- Frequency: Daily (every brew cycle)
- Root Cause: Hands-on monitoring by personnel lacks precision, failing to detect elevated solids or bed cuts in real-time without inline turbidity meters.
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Breweries.
Affected Stakeholders
Brewmaster, Process Operator, Production Supervisor
Deep Analysis (Premium)
Financial Impact
$8,000-$20,000/year in product quality issues and customer complaints
Current Workarounds
Visual inspection. Informal communication with brewing team. Supervisor notes.
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Evidence Sources:
Related Business Risks
Lautering Bottlenecks from Inefficient Run-Off Monitoring
Product Quality Degradation from Unmonitored Filter Breaks in Mash/Lauter
Manual Fermentation Sampling Labor Waste
Excessive Packaging Line Waste and Reject Rates
Extended Fermentation Tank Turnaround Time
Inconsistent Batches from Stalled Fermentations
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