تكاليف الفشل في الجودة بسبب رفض PPAP
Definition
PPAP process mandates comprehensive documentation across 18 elements and 5 submission levels. Errors or incompleteness cause rejection, triggering rework, delayed production approval, and capacity loss in plastics manufacturing.
Key Findings
- Financial Impact: AED 50,000-200,000 per rejected submission (rework costs + 2-4 weeks idle equipment at 20-50% capacity utilization)
- Frequency: Per new part or design change (common in automotive plastics supply chain)
- Root Cause: Manual documentation errors in complex PPAP packages (design records, PFMEA, material tests)
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Plastics Manufacturing.
Affected Stakeholders
Quality Manager, Production Supervisor, Supply Chain Director
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
خسارة القدرة الإنتاجية من تأخير موافقة PPAP
فقدان العقود بسبب بطء تقديم PPAP
فشل جودة المسترباتش في PLA
تكاليف إعادة الصياغة لـ PLA
فقدان القدرة الإنتاجية
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