🇦🇺Australia

Excessive Dust Suppression Operational Costs

2 verified sources

Definition

Traditional water-based or pressure misting incurs ongoing expenses compared to advanced dry fog at fraction of dust extraction costs.

Key Findings

  • Financial Impact: AUD 50,000 - 200,000/year per site (misting ops vs. extraction alternative); 0.05%+ moisture adds processing costs
  • Frequency: Ongoing monthly operational
  • Root Cause: Large droplet water sprays ineffective, requiring excess volume

Why This Matters

The Pitch: Mining operations in Australia spend AUD 100,000+ annually on inefficient misting. Automation optimises suppression to fraction of extraction costs.

Affected Stakeholders

Operations Managers, Maintenance Teams

Deep Analysis (Premium)

Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Dust Control Fines under WHS Regulations

AUD 15,000 - 50,000 per breach (Category 2 WHS offence); ongoing costs for Recognised Standard 20 non-compliance

Downtime from Dust-Related Shutdowns

AUD 5,000 - 20,000 per day downtime (industry est. for mid-size op); lost production from idle equipment

Cost of Poor Quality in Aggregate Testing

AUD 20,000-100,000 per major non-conformance incident (re-testing, rework, delay claims); 5-10% project cost overrun from quality failures

Capacity Loss from Manual Aggregate Testing

AUD 2,000-5,000 per day in idle equipment/quarry downtime; 10-20 hours per test batch

Compliance Penalties for Aggregate Non-Conformance

AUD 10,000-200,000 per contract penalty; potential license suspension

Blasting Vibration Exceedance Fines

AUD 15,000 - 500,000 fines per incident + remediation costs (e.g., Vic EPA penalties tiered by severity)

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