🇧🇷Brazil

Excesso de Horas Extras e Suprimentos Desnecessários

3 verified sources

Definition

Manual processes in time and materials tracking cause waste through unmonitored overtime, rush orders, and excess supplies, amplified by Custo Brasil.

Key Findings

  • Financial Impact: R$20.000-100.000/ano em overtime excessivo e suprimentos; 20-40 horas/mês em rastreamento manual[1][2][3]
  • Frequency: Mensal em operações sem automação
  • Root Cause: Falta de rastreamento em tempo real leva a erros operacionais e estoques inflados

Why This Matters

The Pitch: Commercial and Industrial Machinery Maintenance players in Brasil 🇧🇷 waste R$50.000+ annually on manual tracking overruns. Automation of real-time logging eliminates this risk.

Affected Stakeholders

Gerente de Manutenção, Supervisor de Produção

Deep Analysis (Premium)

Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Multas por Erros em NF-e de Serviços T&M

R$1.500-R$10.000 por NF-e rejeitada; 2-5% receita em penalidades[Search Hints]

Perda de Capacidade por Equipamentos Ociosos

15-30% perda de capacidade; R$10.000-50.000/mês em horas ociosas[1][5][9]

Serviços Não Faturados em Tempo e Materiais

5-10% perda de receita; R$5.000-20.000/mês em serviços unbilled[3][4][8]

Custo de Retrabalho por Erros de Rastreamento

R$15.000-60.000/ano em retrabalho e garantias; MTTR elevado em 20-50%[4][5][6]

Multas por Não Conformidade com Documentação NR-12

LOGIC-estimated: Fines range typically from R$1,000–R$50,000+ per violation (based on Brazilian labor fine scales for safety non-compliance); annual audit risk affects 30–60% of facilities with inadequate documentation.

Overhead de Gestão Manual de Documentação de Inspeção NR-12

LOGIC-estimated: 20–40 hours/month per maintenance team × R$150–R$250/hour (technician labor) = R$3,000–R$10,000/month in overhead; annually R$36,000–R$120,000 per facility.

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