🇧🇷Brazil

Paradas por Falta de Peças Sobressalentes

3 verified sources

Definition

Insufficient spare parts lead to unexpected machine stoppages, increasing corrective maintenance costs and lost production.

Key Findings

  • Financial Impact: R$50k-R$500k per downtime event (1-3 days production loss)
  • Frequency: 2-5 incidents per quarter
  • Root Cause: Inaccurate demand prediction and long supplier lead times

Why This Matters

The Pitch: Renewable Energy Equipment plants in Brasil 🇧🇷 lose R$200k+ monthly in production from spare parts shortages. Automation of min-stock alerts prevents downtime.

Affected Stakeholders

Supervisor de Produção, Técnico de Manutenção, Gerente Industrial

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Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Excesso de Estoque e Custos de Armazenagem

R$100k-R$1M+ annually in storage and obsolescence costs for mid-sized manufacturers

Desperdício e Obsolescência de Estoque

20-40% of inventory value annually (R$200k-R$2M for typical plants)

Falta de Fiscalização em Logística Reversa de Painéis Solares

Estimated: R$50,000-R$200,000 annually per manufacturer (avoided reverse logistics infrastructure costs); Indirect: Environmental liability exposure under potential IBAMA classification of photovoltaic waste as 'special materials'

Custo Brasil em Reciclagem: Falta de Infraestrutura Regulada

Estimated: R$40,000-R$120,000 annually per manufacturer (external recycling contracts + administrative handling); Industry-wide: R$2-5 million annually (estimated 40-50 major manufacturers)

Sobrecustos de Conformidade Fiscal (NF-e/SPED) em Serviços de Instalação

20-40 hours/month of manual tax coordination per 10 technicians = 240-480 hours/year per crew; at R$150/hour blended contractor cost = R$36,000-72,000/year per 10-person crew; multiplied by 5-10 installation crews per manufacturer = R$180,000-720,000 annual compliance overhead

Multas Ambientais por Atrasos na Licença de Instalação (LI)

IBAMA penalties: R$500-5,000/day for unlicensed operation; typical LI delays = 30-60 days = R$15,000-300,000; project finance penalties for covenant breach = R$100,000-500,000 per month depending on debt structure; for 5-10 concurrent projects, annual exposure = R$500,000-2,000,000

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