🇧🇷Brazil

Custos de Estoque Obsoleto em MRO

1 verified sources

Definition

MRO inventory in manufacturing suffers obsolescence risks, with manual processes exacerbating overstock and unnecessary supplies.

Key Findings

  • Financial Impact: 20-40% aumento em custos de carrying por estoque excessivo; horas manuais de contagem (10-20h/semana)
  • Frequency: Contínuo sem software de gestão
  • Root Cause: Falta de monitoramento em tempo real e previsão de demanda

Why This Matters

The Pitch: Departamentos MRO no Brasil desperdiçam em estoque obsoleto de peças de robôs. Sistemas automatizados reduzem custos de manutenção em 20-30%.

Affected Stakeholders

Supervisor MRO, Comprador de Peças

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Financial Impact

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Excesso de Estoque de Peças de Reposição

R$ millions in tied-up capital (47% surplus on typical R$ 10M+ inventories); production halts up to 180 days

Paradas de Produção por Falta de Peças

180 dias de downtime por incidente; milhões em receita perdida por equipamento ocioso

Risco de Penalidades por IA em Despacho de Campo (Lei nº 2.338/2023 - Regulação de IA)

Quantified: R$50,000,000 (statutory maximum per infraction); Operational ban on AI system (100% revenue loss if dispatch is AI-dependent); Estimated compliance cost to remediate: R$200,000–R$1,000,000 (algorithmic audit, impact assessment, governance redesign)

Multa por Não Conformidade com NR 12 - Validação Obrigatória e A.R.T.

Direct penalty: Machine sales prohibition and operational shutdown. Indirect: 15-30 business days delay per machine for CREA engineer assessment and A.R.T. issuance; typical CREA assessment cost R$ 2,000-8,000 per machine. Estimated capacity loss: 5-15 units/month × 3-6 month delays in product launches.

Atraso no Lançamento de Produto - Falta de Sincronização entre NR 12 e Certificação ISO/CE

Indirect: 60-120 calendar days product launch delay × 2-4 lost sales units/month = 10-40 units lost per quarter. Estimated value loss R$ 300,000-2,000,000 per delayed product line (assuming R$ 30,000-100,000 per collaborative robot unit). Manual compliance coordination overhead: 40-60 hours/month of engineering time (R$ 8,000-15,000/month).

Custo Brasileiro Ampliado - Documentação em Português + Validação CREA Duplicativa

Per-unit cost: R$ 15,000-43,000 in compliance overhead per machine (documentation + CREA assessment). For a 50-unit annual product line: R$ 750,000-2,150,000 incremental cost. Recurring cost from regulation changes: NR 12 updated 2-3 times annually, requiring documentation revisions (estimated R$ 20,000-50,000 per regulatory change).

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