🇦🇪UAE

تكاليف الفشل في الجودة بسبب رفض PPAP

3 verified sources

Definition

PPAP submissions require 18 elements including FMEA, control plans, and dimensional results, often at Level 3 (complete data). Failures cause rework, delays, and lost production, tying into Cost of Poor Quality via nonconformances.

Key Findings

  • Financial Impact: AED 50,000-200,000 per rejected submission (rework + 2-4 weeks idle equipment at 20% capacity loss)
  • Frequency: Per new part or change; customer-requested anytime
  • Root Cause: Manual compilation of 18 documents leads to errors and delays

Why This Matters

This pain point represents a significant opportunity for B2B solutions targeting Motor Vehicle Parts Manufacturing.

Affected Stakeholders

Quality Managers, Production Supervisors, Supply Chain Leads

Deep Analysis (Premium)

Financial Impact

Financial data and detailed analysis available with full access. Unlock to see exact figures, evidence sources, and actionable insights.

Unlock to reveal

Current Workarounds

Financial data and detailed analysis available with full access. Unlock to see exact figures, evidence sources, and actionable insights.

Unlock to reveal

Get Solutions for This Problem

Full report with actionable solutions

$99$39
  • Solutions for this specific pain
  • Solutions for all 15 industry pains
  • Where to find first clients
  • Pricing & launch costs
Get Solutions Report

Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

خسارة القدرة الإنتاجية من تأخير PPAP

AED 20,000-50,000/week idle (10-20% capacity loss at AED 1M/month plant utilization)

تأخير التحصيل النقدي من رفض PPAP

AED 10,000-30,000/month cash drag (45-90 extra AR days at AED 2M quarterly sales)

فقدان العملاء من بطء PPAP

AED 200,000-1M/year lost sales (2-5% revenue churn per delayed approval)

مخاطر التزييف في سلسلة توريد قطع الغيار

AED 50,000+ confiscation per batch; 2-5% inventory shrinkage from gray schemes

غرامات عدم الامتثال لشهادة التوافق ESMA

AED 10,000-100,000 fines per violation + AED 50,000+ inventory confiscation value (LOGIC: based on typical UAE regulatory fines for certification non-compliance)

تعويضات العملاء بسبب أجزاء غير مطابقة

AED 5,000-20,000 per claim in refunds/warranty + legal liability (LOGIC: industry std. for auto parts failures)

Request Deep Analysis

🇦🇪 Be first to access this market's intelligence