🇧🇷Brazil

Perda de Capacidade por Quedas de Produção

1 verified sources

Definition

With 16M units produced in 2024 at R$770 average, a 10.1% drop signals capacity loss from manual delays in key processes amid 351 factories.

Key Findings

  • Financial Impact: R$1.25B lost production value (10.1% drop on R$12.4B 2024 revenue)
  • Frequency: Annual trend observed 2024
  • Root Cause: Gargalos manuais em montagem e quilting

Why This Matters

The Pitch: Colchão industry in Brasil loses R$1.25B capacity (10% of R$12.4B 2024 faturamento) to assembly queues. Process automation recovers full output.

Affected Stakeholders

Diretor Industrial, Planejador de Produção

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Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Perda de Capacidade por Agendamento Manual

R$ 28% reduction in carrier capacity utilization; OTIF from 17.3% to 73.4% post-automation (equivalent to ~56% capacity gain)

Excesso de Estoque em Componentes

R$4 million inventory reduction (capital unlocked); from R$8M stock to optimized levels

Perda de Capacidade por Estoque Excessivo

75% reduction in machine-side WIP; 90% less daily returns; prevented rework on perishables

Desvio e Sucateamento de Componentes

2-5% annual inventory shrinkage (industry standard for manual systems); high-value small components at risk

Multas por Falhas na Etiqueta de Lei e Rastreamento

R$10,000 to R$500,000 per violation (0.1%-20% of gross sales); 75% average fine on tax due for compliance failures[1][8]

Custo de Retrabalho por Falhas na Etiqueta Obrigatória

40 hours/month rework; 2-5% production cost overrun per batch[2]

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