🇧🇷Brazil

Retrabalho por Falhas NR em Gestão de BOM

1 verified sources

Definition

Poor BOM management leads to non-ergonomic robot designs (NR-17), triggering rework and warranty claims under labor safety standards.

Key Findings

  • Financial Impact: R$20,000-50,000 per rework incident, plus 30% hazard pay premiums
  • Frequency: Mensal em operações com >20 CLT employees
  • Root Cause: BOM sem integração de requisitos NR de segurança

Why This Matters

The Pitch: Indústria de robôs gasta R$80,000/ano em retrabalho NR. BOM automatizado previne falhas de qualidade.

Affected Stakeholders

CIPA Members, Operadores de Robôs, Engenheiros de Processo

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Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Penalidades INMETRO por Certificação em Componentes de Robôs

R$100,000+ in penalties and lost sales per non-compliant batch

Multas por Não Conformidade em NRs na Fabricação de Robôs

R$50,000+ per violation in fines, activity shutdowns costing 20-40 hours rework per incident

Custos Extras por Adaptações NR em BOM de Robôs

R$50,000-150,000 per robot model in redesign and certification delays

Risco de Penalidades por IA em Despacho de Campo (Lei nº 2.338/2023 - Regulação de IA)

Quantified: R$50,000,000 (statutory maximum per infraction); Operational ban on AI system (100% revenue loss if dispatch is AI-dependent); Estimated compliance cost to remediate: R$200,000–R$1,000,000 (algorithmic audit, impact assessment, governance redesign)

Multa por Não Conformidade com NR 12 - Validação Obrigatória e A.R.T.

Direct penalty: Machine sales prohibition and operational shutdown. Indirect: 15-30 business days delay per machine for CREA engineer assessment and A.R.T. issuance; typical CREA assessment cost R$ 2,000-8,000 per machine. Estimated capacity loss: 5-15 units/month × 3-6 month delays in product launches.

Atraso no Lançamento de Produto - Falta de Sincronização entre NR 12 e Certificação ISO/CE

Indirect: 60-120 calendar days product launch delay × 2-4 lost sales units/month = 10-40 units lost per quarter. Estimated value loss R$ 300,000-2,000,000 per delayed product line (assuming R$ 30,000-100,000 per collaborative robot unit). Manual compliance coordination overhead: 40-60 hours/month of engineering time (R$ 8,000-15,000/month).

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